Training Overview: In an initiative to boost energy efficiency among Micro, Small, and Medium Enterprises (MSMEs) in Coimbatore’s auto component manufacturing sector, WRI India held a hands-on training session on Friday. Organized in collaboration with Facilitating MSMEs in Tamil Nadu (FaMe TN) and the National Productivity Council, the session took place at the District Industries Centre and introduced VR-based digital twin simulation technology.
Advanced VR Tool for Realistic Training: The training utilized a Virtual Reality (VR) software tool developed in partnership with the German organization GIZ. Participants used the VR tool to virtually operate and adjust energy-efficient equipment like pumps, fans, and compressors. P Chitra, Director of Energy Management at the National Productivity Council, highlighted that the tool allowed participants to see the impact of their adjustments on energy consumption, demonstrating energy-saving practices such as variable frequency drives (VF drives), capacitor usage, and leakage control.
Energy Savings Potential: Joel Franklin Asaria, Director of Energy Management at the Dr. Ambedkar Institute of Productivity Council, explained the cost implications of energy in industrial settings, noting that energy constitutes roughly 30% of operational costs for many businesses. Motor-driven systems, including fans, pumps, and compressors, consume about 54% of industrial electricity, with potential savings of 10%-25% achievable through optimized practices.
VR-Based Technical Applications: The VR training tool covered key systems like compressed air, fans, pumping systems, boilers, and furnaces. Through interactive simulations, trainees gained insights into the technical aspects of energy management and learned how to implement efficient practices in their facilities. J P Varun, Deputy Director of Energy Management at the National Productivity Council, emphasized that the VR-based training method addresses equipment access limitations, providing a comprehensive learning experience and promoting sustainability.
Broad Participation and Industry Support: The event saw attendees from various industry associations, including the Coimbatore District Small Industries Association, Laghu Udyog Bharati, and the Scientific and Industrial Testing and Research Centre, demonstrating widespread support for sustainable industrial practices.
